Battery Modules & Racks
- High energy density cells
- Battery modules
- Racks / Cabinets
- Busbars & connectors
- Fire resistant design
Complete BESS Architecture
BESS
Components
Complete. Integrated. Intelligent.
Every component. Every connection. One reliable energy storage solution — engineered end-to-end inside a single Gvault platform.
Containerized BESS
All-in-one platform
Component Library
Every part of the system, designed in unison
Filter by sub-system to explore the 18 building blocks that make up a complete Gvault BESS.
Battery Management System (BMS)
- Cell monitoring (Voltage, Current, Temp.)
- SOC, SOH estimation
- Cell balancing
- Alarms & protection
- Data communication
Power Conversion System (PCS)
- Bidirectional AC/DC conversion
- Grid support functions
- Voltage & frequency control
- High efficiency & reliability
- Modular PCS design
Energy Management System (EMS)
- System monitoring & control
- Data acquisition & analytics
- Dispatch optimization
- Strategy management
- Remote access & reporting
Thermal Management System
- HVAC / Chiller / Liquid cooling
- Temperature control
- Uniform cooling for batteries & PCS
- Overheat protection
- Energy efficient operation
Fire Protection System
- Smoke / Heat detection
- Gas detection (H₂, CO etc.)
- Fire suppression (Aerosol / FM200)
- Alarms & notification
- Integrated safety protection
Structural & Mechanical
- Base frame & skid
- Lifting lugs & locks
- Vibration protection
- Sealing & insulation
Cables & Connectors
- High voltage DC cables
- AC power cables
- Signal & control cables
- Connectors & glands
ISO Container / Enclosure
- ISO standard container
- Weatherproof & corrosion resistant
- Structural strength
- Thermal insulation
- Easy transport & installation
Switchgear & Protection
- AC/DC switchgear
- Circuit breakers
- Fuses & contactors
- Protection relays
- Short circuit & overload protection
Power Distribution System
- DC / AC power distribution
- Auxiliary power supply
- Isolation transformers
- Power cables & wiring
- Load management
Auxiliary Systems
- Lighting system
- Emergency stop system
- UPS system
- Grounding system
- Cable management system
Monitoring & HMI
- Local HMI display
- Real-time monitoring
- Alarms & events log
- Historical data & reports
- User access control
Communication System
- Ethernet / Fiber / 4G / 5G
- Modbus / CAN / IEC 61850
- Remote monitoring
- Data security
- Seamless integration
Sensors & Detectors
- Temperature sensors
- Smoke detectors
- Gas detectors
- Humidity sensors
Grounding & Lightning Protection
- Earthing system
- Surge protection devices
- Lightning arrestors
- Equipotential bonding
Packaging & Transport
- Secure packaging
- Shock & vibration protection
- Easy transportation
- On-site quick deployment
Commissioning & Services
- System engineering
- Installation & testing
- Commissioning support
- O&M & after-sales service
Cell & Pack Hardware
The sub-components that build every Gvault module
Precision-engineered busbars, harnesses, plates and enclosures that turn raw cells into a reliable, manufacturable battery pack.
CCS — Cell Contact System
Battery Module Busbar Assembly
- Cu / Al / Cu-Al composite construction
- High current carrying capability
- Low contact resistance design
- Supports voltage & temperature sensing
- Precision laser welding and stamping
- Custom layouts and dimensions available
Flexible Copper Busbar
- High conductivity copper construction
- Flexible laminated current path
- Absorbs vibration and thermal expansion
- Low power loss design
- Insulated sleeve options available
- Custom bending profiles supported
Rigid Copper Busbar
- High conductivity copper structure
- Optimized for high-current transfer
- Low electrical resistance
- Precision bending and machining
- Tin / Nickel plating options
- Custom geometry available
HV Wiring Harness & Connector Assembly
Integrated HV Cable + Connector System
- Voltage rating up to 1500 V DC
- Integrated HV connector with mechanical locking
- Environmental sealing & EMI shielding
- Flame-retardant insulation, high-current conductors
- Low contact resistance & insertion loss
- Custom routing and connector options
High Voltage Cable Assembly
- High current transfer capability
- Low contact resistance
- Flexible cable structure
- Heat resistant insulation
- Secure terminal integration
- Custom cable lengths available
Steel Strip
- High tensile strength
- Precision forming process
- Fatigue resistant design
- Corrosion-resistant coating options
- Lightweight profile construction
- Module reinforcement support
Battery Pack Enclosure
- Aluminum / steel construction
- High mechanical rigidity
- Thermal integration support
- Corrosion-resistant finish
- Lightweight structure
- Precision fabricated assembly
Battery Cooling Plate
- Aluminum extrusion construction
- Optimized heat dissipation
- Supports coolant channels
- High structural rigidity
- Corrosion-resistant treatment
- Custom profile dimensions available
Thermal Interface Pad
- High thermal conductivity
- Electrical insulation capability
- Uniform heat dissipation
- Compression resistant
- Multiple thickness options
Connector Housing
- High current connector interface
- Mechanical locking design
- Robust insulation support
- Reliable system integration
- Durable industrial construction
Every dimension, plating and routing can be tailored to your module design.
From CAD to finished assembly — our hardware team builds custom runs to your exact module specification.
Smarter storage.
Stronger grid.
Sustainable tomorrow.
Bring every Gvault BESS component together in a single, intelligent platform — engineered to power the next decade of energy.